1 00:00:04,849 --> 00:00:07,054 I'm a Londoner born and bred. 2 00:00:07,079 --> 00:00:09,574 Three generations of my family have lived 3 00:00:09,599 --> 00:00:11,264 and worked alongside the Thames. 4 00:00:13,729 --> 00:00:17,374 And I want to show you how today, it's even busier 5 00:00:17,399 --> 00:00:20,543 and a bigger part of our lives than ever. 6 00:00:20,568 --> 00:00:21,854 Don't move. 7 00:00:23,399 --> 00:00:24,624 It's very difficult... 8 00:00:24,649 --> 00:00:25,704 It's difficult to keep. 9 00:00:25,729 --> 00:00:27,454 ...to interview you while I'm counting. 10 00:00:27,479 --> 00:00:29,374 How many have you got in there now? God knows. 11 00:00:29,399 --> 00:00:32,014 My journey will take me to its furthest reaches. 12 00:00:32,039 --> 00:00:33,854 From the Cotswolds in the west... 13 00:00:33,879 --> 00:00:35,444 Cor, some size quarry, isn't it? 14 00:00:37,568 --> 00:00:40,574 ...to where the river meets the sea in the east. 15 00:00:40,599 --> 00:00:42,184 They're all laughing over that side. 16 00:00:42,209 --> 00:00:43,444 Keep a straight face. 17 00:00:43,469 --> 00:00:44,774 I'm doing me best. 18 00:00:44,799 --> 00:00:48,413 I'll meet people whose working lives depend on the Thames 19 00:00:48,438 --> 00:00:51,984 and who feel as passionately about it as I do. 20 00:00:52,009 --> 00:00:53,264 We love our Thames. 21 00:00:53,289 --> 00:00:54,904 We're so lucky. 22 00:00:54,929 --> 00:00:56,343 F 23 00:00:56,368 --> 00:00:58,343 £ 24 00:00:58,368 --> 00:01:02,293 I'll go behind the scenes of its most iconic landmarks. 25 00:01:02,318 --> 00:01:03,654 Oh, wow. 26 00:01:03,679 --> 00:01:04,854 Bang. 27 00:01:04,879 --> 00:01:06,854 Ancl discover its hidden gems. 28 00:01:06,879 --> 00:01:08,904 They do look sci-fi, don't they? 29 00:01:08,929 --> 00:01:12,083 This is the River Thames as you've never seen it before. 30 00:01:12,108 --> 00:01:13,374 Hectic. 31 00:01:13,399 --> 00:01:14,413 Hardworking. 32 00:01:14,438 --> 00:01:15,624 Breathtaking. 33 00:01:15,649 --> 00:01:17,413 Awe-inspiring. 34 00:01:17,438 --> 00:01:18,854 I can't wait. 35 00:01:30,009 --> 00:01:35,284 To me, a trip down the Thames always feels a bit like time travel. 36 00:01:35,309 --> 00:01:39,644 I want to show how the river is vital to our heritage. 37 00:01:39,669 --> 00:01:43,563 Sometimes preserving traditional crafts and trades, 38 00:01:43,588 --> 00:01:47,794 sometimes re-inventing them to keep pace with our modern lives. 39 00:01:47,819 --> 00:01:51,394 I'm beginning in Greenwich, where the Thames has given 40 00:01:51,419 --> 00:01:55,954 an iconic relic of London's maritime past a whole new lease of life. 41 00:01:55,979 --> 00:01:59,714 Over there, just above the trees, you can see the masts 42 00:01:59,739 --> 00:02:03,714 of the 280-foot time capsule 43 00:02:03,739 --> 00:02:05,844 that's known as the Cutty Sark. 44 00:02:10,378 --> 00:02:13,233 She was once the fastest ship in her day. 45 00:02:13,258 --> 00:02:18,994 But since 1954, she's been nestled there static in dry clock. 46 00:02:21,819 --> 00:02:25,313 Cutty Sark was the Ferrari of the late 18005. 47 00:02:26,699 --> 00:02:33,204 She was built for speed with a sleek streamlined hull and vast sail area. 48 00:02:33,229 --> 00:02:37,514 And she set world records on the epic 13,500-mile route 49 00:02:37,539 --> 00:02:43,594 from Australia to London's thriving clocks just down the river from here. 50 00:02:43,619 --> 00:02:47,874 It took a crew of around 20 to maintain her on the high seas, 51 00:02:47,899 --> 00:02:51,124 and the work doesn't stop now she's on dry land. 52 00:02:51,149 --> 00:02:54,714 Keeping a gorgeous mid-19th-century sailing ship like this 53 00:02:54,739 --> 00:02:58,514 in tip-top condition is a real labour of love. 54 00:03:11,429 --> 00:03:14,794 I'll bet when the ship first got here in the 19505, 55 00:03:14,819 --> 00:03:16,594 they didn't do all this business. 56 00:03:16,619 --> 00:03:19,353 It would just have been blokes running up and down 57 00:03:19,378 --> 00:03:21,714 ladders, with fags in their mouths. 58 00:03:21,739 --> 00:03:23,154 But you're well-tied-up. 59 00:03:23,179 --> 00:03:25,074 Certainly, Tony, at all times. 60 00:03:25,099 --> 00:03:28,794 Simon and his dedicated crew look after everything, 61 00:03:28,819 --> 00:03:31,794 from the decking to the delicate gilt decorations 62 00:03:31,819 --> 00:03:34,714 on the bow and stem of the ship. 63 00:03:34,739 --> 00:03:36,274 What's this you're doing? 64 00:03:36,299 --> 00:03:40,844 Just monitoring the corking around all this gilded scrollwork. 65 00:03:40,869 --> 00:03:44,124 We did a conservation project about two years ago, 66 00:03:44,149 --> 00:03:47,433 where some elements had to be re-carved cos they'd become rotten 67 00:03:47,458 --> 00:03:49,714 and then a gilder came in and applied 68 00:03:49,739 --> 00:03:51,514 23-and-a-half-carat gold leaf. 69 00:03:51,539 --> 00:03:53,124 It's like neon lights, really. 70 00:03:53,149 --> 00:03:54,634 Yeah, when the sun hits it as well, 71 00:03:54,659 --> 00:03:56,594 it really kind of looks like some fire almost, 72 00:03:56,619 --> 00:03:58,044 real kind of glow coming from it. 73 00:03:58,069 --> 00:03:59,124 Beautiful. 74 00:03:59,149 --> 00:04:00,483 Is there anything I can do here? 75 00:04:00,508 --> 00:04:03,074 It's quite a specialist job but there's plenty of other things 76 00:04:03,099 --> 00:04:04,994 I can get you busy doing on deck, if you fancy it? 77 00:04:05,019 --> 00:04:07,404 Yeah, I'll have a go. Yeah, let's go. OK. 78 00:04:12,299 --> 00:04:15,404 The thing that strikes me more than anything else 79 00:04:15,429 --> 00:04:18,233 on this deck is the sheer size of it. 80 00:04:18,258 --> 00:04:20,404 I mean, it's like a cricket pitch, isn't it? 81 00:04:20,429 --> 00:04:23,074 Yeah, 151 feet from stem to stem. 82 00:04:23,099 --> 00:04:26,154 36 foot on the beam at the widest point. 83 00:04:26,179 --> 00:04:27,714 How often do you scrub it? 84 00:04:27,739 --> 00:04:28,874 Every morning, 85 00:04:28,899 --> 00:04:30,794 we have the hoses out. 86 00:04:30,819 --> 00:04:32,154 What else do you clean? 87 00:04:32,179 --> 00:04:33,834 Everything, everything. 88 00:04:33,859 --> 00:04:35,584 Looking after the bright works, 89 00:04:35,609 --> 00:04:36,914 deck houses. 90 00:04:36,939 --> 00:04:39,124 Hang on, bright works? What does bright works mean? 91 00:04:39,149 --> 00:04:41,404 Bright works. Any varnished piece of timber you see. Shiny! 92 00:04:41,429 --> 00:04:43,124 So, all the shiny teak you can see. 93 00:04:43,149 --> 00:04:45,324 It's like painting the Forth Bridge, isn't it? 94 00:04:45,349 --> 00:04:47,473 Yeah, it's a job that will never, never end 95 00:04:47,498 --> 00:04:49,324 and never be finished. 96 00:04:49,349 --> 00:04:52,404 These days, all that gleaming woodwork has to withstand 97 00:04:52,429 --> 00:04:54,994 a quarter of a million visitors a year. 98 00:04:55,019 --> 00:04:56,553 No wonder it needs oiling. 99 00:04:57,859 --> 00:05:02,074 Probably the wear and tear on it now is worse than a whole year's 100 00:05:02,099 --> 00:05:03,584 worth of tropical storms. 101 00:05:03,609 --> 00:05:05,124 Yeah, yeah, I'd imagine so, yeah. 102 00:05:05,149 --> 00:05:07,274 So can I have a go at trying to replace 103 00:05:07,299 --> 00:05:08,714 some of that tourist wear and tear? 104 00:05:08,739 --> 00:05:10,124 Get some oil on it. 105 00:05:20,219 --> 00:05:24,074 When I was a kid and it came to London, 106 00:05:24,099 --> 00:05:27,096 it was virtually a wreck, really. 107 00:05:27,121 --> 00:05:31,755 You certainly would never have thought that it would ever be 108 00:05:31,780 --> 00:05:35,065 as elegant as this and that a quarter of a million people a year 109 00:05:35,090 --> 00:05:36,625 would want to come and see it. 110 00:05:38,060 --> 00:05:43,185 Cutty Sark first launched in 1869 to carry tea from China. 111 00:05:43,210 --> 00:05:45,594 But despite her cutting-edge spec, 112 00:05:45,619 --> 00:05:49,825 steamers using the newly opened Suez Canal were soon outpacing her. 113 00:05:49,850 --> 00:05:54,065 So Cutty Sark turned to the Australian wool run, 114 00:05:54,090 --> 00:05:56,544 where the trade winds gave her sails the edge. 115 00:06:00,130 --> 00:06:04,344 Oh, Simon this is fantastic. Hi. 116 00:06:04,369 --> 00:06:08,395 This is a 19505 replica of the wheel that steered her to those 117 00:06:08,420 --> 00:06:09,875 record - breaking speeds. 118 00:06:09,900 --> 00:06:12,315 We get a lot of people touching it 119 00:06:12,340 --> 00:06:14,364 because it's such an iconic part of the ship. 120 00:06:14,389 --> 00:06:17,005 Oh, what, visitors coming in and standing there like that, 121 00:06:17,030 --> 00:06:19,135 yeah, I'd do that. 122 00:06:19,160 --> 00:06:21,385 Like all of us when we get to 70, 123 00:06:21,410 --> 00:06:23,785 it's due some TLC. 124 00:06:23,810 --> 00:06:25,424 How long you been sanding this? 125 00:06:25,449 --> 00:06:27,464 It's been about three weeks. 126 00:06:27,489 --> 00:06:29,424 Wow. 127 00:06:29,449 --> 00:06:32,495 Well, almost all by hand, is the nature of it. 128 00:06:32,520 --> 00:06:35,135 It's just a big collection of curved surfaces and if you get 129 00:06:35,160 --> 00:06:38,315 a machine on most of those surfaces it's going to start 130 00:06:38,340 --> 00:06:39,495 squaring them off. 131 00:06:41,090 --> 00:06:43,105 Where does it hang when it's done? 132 00:06:43,130 --> 00:06:44,745 It's attached to the steering gear 133 00:06:44,770 --> 00:06:47,265 which is at the very stern of the ship. 134 00:06:47,290 --> 00:06:50,235 50 goes on here, so this bolt holds it in place. Yeah. 135 00:06:50,260 --> 00:06:54,105 It's a beautiful simple piece of engineering. 136 00:06:54,130 --> 00:06:57,344 The steering mechanism is a prime example of how cutting-edge 137 00:06:57,369 --> 00:07:00,105 the ship was 150 years ago. 138 00:07:00,130 --> 00:07:04,515 Its space-saving design maximised the cargo she could carry. 139 00:07:04,540 --> 00:07:10,085 This would turn this screw, which would move these pistons, 140 00:07:10,110 --> 00:07:14,105 which in turn would angle this 141 00:07:14,130 --> 00:07:18,955 and then this is connected down into the post of the rudder. 142 00:07:18,980 --> 00:07:21,905 What it reminds of is the fact that 143 00:07:21,930 --> 00:07:24,794 we're really on the cusp of shipbuilding here, aren't we? 144 00:07:24,819 --> 00:07:30,235 We've got, we've gone out of the old Georgian high-masted Navy 145 00:07:30,260 --> 00:07:32,385 and we're moving towards this kind of thing. That's it. 146 00:07:34,210 --> 00:07:40,285 Later, I see how Cutty Sark's iconic figurehead is being reborn upriver. 147 00:07:40,310 --> 00:07:42,045 Oh, wow. 148 00:07:42,070 --> 00:07:44,895 It hits you full in the face, doesn't it? 149 00:07:44,920 --> 00:07:47,205 And my visit goes with a bang... 150 00:07:47,230 --> 00:07:49,484 Wahey! That was a nice one. 151 00:07:49,509 --> 00:07:53,005 ...when I see how the Thames is helping London clean up its act. 152 00:07:53,030 --> 00:07:54,975 Put a spring in my step, that did. 153 00:08:09,819 --> 00:08:12,474 The Thames connects us to our past. 154 00:08:13,739 --> 00:08:17,005 It's got a long tradition of doing the capital's dirty work... 155 00:08:19,980 --> 00:08:22,565 ...and I've come to Erith in South London, 156 00:08:22,590 --> 00:08:24,435 where that's still true today. 157 00:08:26,590 --> 00:08:31,825 I love sights like that - all our cars all our kitchens, girders, 158 00:08:31,850 --> 00:08:34,365 cables, greenhouses, 159 00:08:34,390 --> 00:08:37,115 all our civilisation being mashed up. 160 00:08:37,140 --> 00:08:38,565 It's the apocalypse. 161 00:08:40,060 --> 00:08:44,565 Back in the 18005, dust yards lined the river. 162 00:08:44,590 --> 00:08:48,155 Women and children did the dirty dangerous job 163 00:08:48,180 --> 00:08:50,464 of hand-sifting piles of toxic 164 00:08:50,489 --> 00:08:54,105 coal ash for raw materials that could be sold on to the brick-making 165 00:08:54,130 --> 00:08:56,035 and fertiliser industries. 166 00:08:59,949 --> 00:09:03,205 Today, this vast riverside scrapyard 167 00:09:03,230 --> 00:09:06,594 tells a more contemporary recycling story 168 00:09:06,619 --> 00:09:08,235 on an epic scale. 169 00:09:09,819 --> 00:09:13,464 300 tonnes of scrap are processed here every day... 170 00:09:15,819 --> 00:09:19,395 ...much of which is transported down the Thames by barge, 171 00:09:19,420 --> 00:09:22,645 cheaply and in bulk, to Tilbury clocks. 172 00:09:24,670 --> 00:09:27,714 Unwanted cars are one of the most important items 173 00:09:27,739 --> 00:09:32,395 they save from landfill, with a massive 1.4 million of them 174 00:09:32,420 --> 00:09:34,714 reaching the end of the road every year. 175 00:09:36,180 --> 00:09:38,924 Their final journey starts with a weigh-in 176 00:09:38,949 --> 00:09:42,674 and it's Sophie's job to work out what each car's worth. 177 00:09:42,699 --> 00:09:44,844 Our prices are based on the weight of the vehicle, 178 00:09:44,869 --> 00:09:46,565 the metal content in there. 179 00:09:46,590 --> 00:09:48,745 How many cars do you get through a day, do you think? 180 00:09:48,770 --> 00:09:51,355 Normally, on average, about 2-3 a day depending on the day. 181 00:09:51,380 --> 00:09:52,594 Every day's different. 182 00:09:52,619 --> 00:09:54,745 It can go up to about 10 or 11. 183 00:09:54,770 --> 00:09:56,924 And after a car's been weighed... 184 00:09:56,949 --> 00:09:58,355 It will go over to the ELV. 185 00:09:58,380 --> 00:09:59,594 What does that mean? 186 00:09:59,619 --> 00:10:01,235 ELV stands for end-of-life vehicles. 187 00:10:01,260 --> 00:10:04,155 We take out all hazardous waste from it, as in oils, engines, 188 00:10:04,180 --> 00:10:06,435 and we pop the airbags and things like that. 189 00:10:06,460 --> 00:10:08,594 Anything that could be a hazard to our guys. 190 00:10:08,619 --> 00:10:09,714 And that's just down there? 191 00:10:09,739 --> 00:10:10,875 That's just down there. 192 00:10:10,900 --> 00:10:13,075 Do you reckon I could go and have a look? Yeah, go ahead. 193 00:10:13,100 --> 00:10:16,025 Oh, I think I can hear some metal being moved around already. 194 00:10:21,900 --> 00:10:25,205 Before a car can go to the great scrapheap in the sky, 195 00:10:25,230 --> 00:10:27,635 there are hazards to be dealt with. 196 00:10:27,660 --> 00:10:31,315 Because inside every modern vehicle are dangerous explosives 197 00:10:31,340 --> 00:10:33,515 in the form of its airbags. 198 00:10:33,540 --> 00:10:36,235 And it's Jack's job to deal with them. 199 00:10:36,260 --> 00:10:40,635 É 200 00:10:40,660 --> 00:10:42,565 The best way to make them safe? 201 00:10:42,590 --> 00:10:44,515 Blow them up, of course. 202 00:10:44,540 --> 00:10:46,875 F 203 00:10:46,900 --> 00:10:49,794 é 204 00:10:49,819 --> 00:10:51,275 OK. 205 00:10:51,300 --> 00:10:52,515 Yeah. 206 00:10:52,540 --> 00:10:54,794 É 207 00:10:54,819 --> 00:10:56,075 One, 208 00:10:56,100 --> 00:10:57,594 two, 209 00:10:57,619 --> 00:10:58,955 three. 210 00:10:58,980 --> 00:10:59,995 Whoa! 211 00:11:00,020 --> 00:11:01,275 É 212 00:11:01,300 --> 00:11:02,594 Wahey! That was a nice one. 213 00:11:02,619 --> 00:11:03,714 F 214 00:11:03,739 --> 00:11:04,794 Boof! 215 00:11:04,819 --> 00:11:05,875 I got it. 216 00:11:05,900 --> 00:11:08,485 F 217 00:11:08,510 --> 00:11:11,275 Oh, put a spring in my step, that did. 218 00:11:11,300 --> 00:11:14,794 Next, all the chemicals have to be drained out. 219 00:11:14,819 --> 00:11:16,955 Shaun, give us a wave. 220 00:11:16,980 --> 00:11:18,275 Hiya. Hiya. 221 00:11:18,300 --> 00:11:22,635 It's a hazardous job, so I'm keeping a safe distance. 222 00:11:22,660 --> 00:11:24,875 You're draining off all the liquids, right? 223 00:11:24,900 --> 00:11:27,594 Just done the oil, going on to the petrol. 224 00:11:27,619 --> 00:11:29,075 What's that noise? 225 00:11:29,100 --> 00:11:30,385 Air pressure. 226 00:11:30,410 --> 00:11:32,664 So, its sucking all the liquid through. 227 00:11:32,689 --> 00:11:34,844 It goes all the way along the back 228 00:11:34,869 --> 00:11:37,155 and then into our storage tank. 229 00:11:37,180 --> 00:11:39,515 You'd think all this would be unusable, 230 00:11:39,540 --> 00:11:44,125 but from brake fluid to anti-freeze, all of it can be recycled. 231 00:11:44,150 --> 00:11:47,435 With this petrol, this pipe goes up, 232 00:11:47,460 --> 00:11:50,875 and then you can see what fluids come out. 233 00:11:50,900 --> 00:11:52,794 We got the catalytic converter here. 234 00:11:52,819 --> 00:11:54,995 So, this is all to do with your emissions. 235 00:11:55,020 --> 00:11:57,305 This is probably one of the most expensive parts, 236 00:11:57,330 --> 00:12:01,765 ranging from £2 up to £400-plus. 237 00:12:01,790 --> 00:12:03,714 So, it's worth whipping out. 238 00:12:03,739 --> 00:12:05,195 Most definitely, yeah. 239 00:12:06,970 --> 00:12:11,995 Just as in the days of the dust yards, where there's muck, there's brass. 240 00:12:12,020 --> 00:12:14,155 But these days, we all benefit. 241 00:12:15,380 --> 00:12:19,075 How much of that car is going to be recycled? 242 00:12:19,100 --> 00:12:21,125 95% gets recycled. 243 00:12:21,150 --> 00:12:22,584 That's impressive, isn't it? 244 00:12:22,609 --> 00:12:24,125 Everything what we can. 245 00:12:24,150 --> 00:12:25,685 Even down to the dirt. 246 00:12:25,710 --> 00:12:27,555 What do you mean? 247 00:12:27,580 --> 00:12:29,044 We recycle the dirt. 248 00:12:29,069 --> 00:12:31,765 We'll build up our dirt, we'll lay it out, 249 00:12:31,790 --> 00:12:33,475 it will go through a magnet 250 00:12:33,500 --> 00:12:36,714 and it will be refined further and further until it comes out pure. 251 00:12:36,739 --> 00:12:39,914 Everything what can be recycled, we do recycle. 252 00:12:39,939 --> 00:12:42,875 You hold on to that mate, don't lose it, that's worth a few bob. 253 00:12:42,900 --> 00:12:46,355 You tuck that away. No, I will. I put this on the side. 254 00:12:46,380 --> 00:12:47,875 De-pollution clone, 255 00:12:47,900 --> 00:12:50,195 it's time for the car to meet its maker. 256 00:12:53,300 --> 00:12:56,075 This is the bit I've always wanted to see. 257 00:12:56,100 --> 00:13:00,794 That's where the murdered bloke in the car goes into the crusher 258 00:13:00,819 --> 00:13:03,435 and he comes out like a little cube. 259 00:13:03,460 --> 00:13:06,155 OK, my imagination might be running a bit wild 260 00:13:06,180 --> 00:13:09,714 but you've got to admit this feels just like one of these 19605 films 261 00:13:09,739 --> 00:13:11,325 about London gangsters. 262 00:13:19,709 --> 00:13:22,043 I can just hear those ominous thumps. 263 00:13:26,429 --> 00:13:28,274 Hey! 264 00:13:28,299 --> 00:13:29,754 There it is. 265 00:13:31,068 --> 00:13:32,833 There's an arm sticking out. 266 00:13:32,858 --> 00:13:34,554 No, there isn't. Only kidding. 267 00:13:40,099 --> 00:13:42,833 Cor, its got that real car smell about it. 268 00:13:45,858 --> 00:13:47,194 Isn't that wonderful? 269 00:13:55,858 --> 00:13:58,114 Like the dust yards before it, 270 00:13:58,139 --> 00:14:00,793 this place is on the river for a reason. 271 00:14:02,269 --> 00:14:05,624 Once every last scrap of usable metal has been salvaged, 272 00:14:05,649 --> 00:14:08,704 it's loaded on to boats and sent off to the next step 273 00:14:08,729 --> 00:14:10,294 of its recycling journey. 274 00:14:11,758 --> 00:14:14,454 Richard's got just two hours to get this barge 275 00:14:14,479 --> 00:14:17,524 loaded before the tide turns. 276 00:14:17,549 --> 00:14:19,494 It's a big old crane, isn't it? 277 00:14:19,519 --> 00:14:21,414 It certainly is. 278 00:14:21,439 --> 00:14:24,434 What kind of weight do you reckon it will load the boat up with? 279 00:14:24,459 --> 00:14:26,783 That will load approximately about 550 tonnes. 280 00:14:28,099 --> 00:14:29,864 And what would a lorry carry? 281 00:14:29,889 --> 00:14:32,504 Approximately about 23-24 tonnes. 282 00:14:32,529 --> 00:14:34,074 It's a massive difference, isn't it? 283 00:14:34,099 --> 00:14:35,354 It is, yes. 284 00:14:35,379 --> 00:14:37,833 We, obviously, when using the River Thames - 285 00:14:37,858 --> 00:14:40,474 so we can send all our scrap down the river, 286 00:14:40,499 --> 00:14:42,783 keeping lorries off the roads, 287 00:14:42,808 --> 00:14:44,963 toll charges down, 288 00:14:44,988 --> 00:14:46,504 the emissions down. 289 00:14:46,529 --> 00:14:47,913 It's the same old story, isn't it? 290 00:14:47,938 --> 00:14:49,554 The Thames is your lifeblood. 291 00:14:49,579 --> 00:14:51,833 It certainly is, yeah, we'd be lost without it. 292 00:14:53,858 --> 00:14:55,354 And there she goes, 293 00:14:55,379 --> 00:14:57,324 heading down to Tilbury clocks, 294 00:14:57,349 --> 00:15:00,833 from where the scrap will be exported all over the world, 295 00:15:00,858 --> 00:15:03,754 to be melted down and made into shiny new metal. 296 00:15:05,379 --> 00:15:08,634 The Thames offers us different ways of doing things 297 00:15:08,659 --> 00:15:10,783 and that's what these guys have done, 298 00:15:10,808 --> 00:15:13,114 helping to make London cleaner 299 00:15:13,139 --> 00:15:14,504 and more sustainable. 300 00:15:20,579 --> 00:15:23,394 As well as helping safeguard our future, 301 00:15:23,419 --> 00:15:26,674 the river also does a rather good job of preserving our past. 302 00:15:28,529 --> 00:15:32,913 I've travelled 119 miles upriver to a picturesque spot on the banks 303 00:15:32,938 --> 00:15:36,064 of the River Thame, a tributary of the Thames. 304 00:15:39,579 --> 00:15:42,884 I'm here to meet England's last professional ship carver, 305 00:15:42,909 --> 00:15:44,244 Andy Peters... 306 00:15:45,579 --> 00:15:48,274 ...who's been given the once-in-a-lifetime job 307 00:15:48,299 --> 00:15:50,703 of recreating Cutty Sark's figurehead. 308 00:15:51,808 --> 00:15:52,913 Hiya, Andy. 309 00:15:52,938 --> 00:15:53,953 É 310 00:15:53,978 --> 00:15:55,194 Beautiful workshops. 311 00:15:55,219 --> 00:15:56,424 É 312 00:15:56,449 --> 00:15:59,163 F 313 00:15:59,188 --> 00:16:00,754 How long have you been a woodcarver? 314 00:16:00,779 --> 00:16:02,114 É 315 00:16:02,139 --> 00:16:03,994 What inspired you to get into it? 316 00:16:04,019 --> 00:16:06,194 É 317 00:16:06,219 --> 00:16:09,994 F 318 00:16:10,019 --> 00:16:11,783 F 319 00:16:11,808 --> 00:16:15,884 F 320 00:16:15,909 --> 00:16:19,833 é 321 00:16:19,858 --> 00:16:21,064 How wonderful. 322 00:16:21,089 --> 00:16:23,703 The Cutty Sark inspired you and now you've got this great commission. 323 00:16:23,728 --> 00:16:24,994 É 324 00:16:25,019 --> 00:16:27,703 é 325 00:16:27,728 --> 00:16:29,344 £ 326 00:16:29,369 --> 00:16:31,474 Can I have a look at some of your work? 327 00:16:33,188 --> 00:16:35,033 Oh, wow. 328 00:16:35,058 --> 00:16:37,634 It hits you full in the face, doesn't it? 329 00:16:37,659 --> 00:16:39,594 How beautiful is that? 330 00:16:39,619 --> 00:16:43,984 F 331 00:16:44,009 --> 00:16:47,394 é 332 00:16:47,419 --> 00:16:51,515 Much of Andy's work is restoring historic figureheads. 333 00:16:51,540 --> 00:16:55,186 F 334 00:16:55,211 --> 00:16:57,546 I love these on this table here. 335 00:16:57,571 --> 00:16:59,825 They really look quite eerie, don't they? 336 00:16:59,850 --> 00:17:00,945 É 337 00:17:00,970 --> 00:17:02,386 F 338 00:17:02,411 --> 00:17:05,825 Everywhere you look in this room, there's some amazing treasure. 339 00:17:05,850 --> 00:17:09,796 But his original commissions are equally extraordinary. 340 00:17:09,821 --> 00:17:11,186 I've got to keep looking at them. 341 00:17:11,211 --> 00:17:12,436 That's great. 342 00:17:12,461 --> 00:17:13,976 £ 343 00:17:14,001 --> 00:17:16,546 Yeah, it almost looks like a Picasso, doesn't it? 344 00:17:16,571 --> 00:17:18,266 And this one you're still working on? 345 00:17:18,291 --> 00:17:20,866 É 346 00:17:20,891 --> 00:17:24,436 I love that all the chippings are still here. 347 00:17:24,461 --> 00:17:27,516 É 348 00:17:27,541 --> 00:17:30,666 Once you know what you're going to carve, 349 00:17:30,691 --> 00:17:32,746 is it pretty straightforward? 350 00:17:32,771 --> 00:17:36,976 F 351 00:17:37,001 --> 00:17:40,226 F 352 00:17:40,251 --> 00:17:42,075 F 353 00:17:43,331 --> 00:17:49,586 Cutty Sark's current figurehead is a 19505 replica of the original. 354 00:17:49,611 --> 00:17:53,155 But its almost 70-years-old, and it's beginning to rot. 355 00:17:56,771 --> 00:18:02,155 Recreating this six-foot statuesque beauty requires painstaking prep. 356 00:18:04,461 --> 00:18:07,586 É 357 00:18:07,611 --> 00:18:09,586 £ 358 00:18:09,611 --> 00:18:12,506 F 359 00:18:12,531 --> 00:18:14,406 £ 360 00:18:14,431 --> 00:18:16,886 é 361 00:18:16,911 --> 00:18:19,106 Maquette, you call it? 362 00:18:19,131 --> 00:18:20,256 What does that mean? 363 00:18:20,281 --> 00:18:21,506 É 364 00:18:21,531 --> 00:18:25,106 é 365 00:18:25,131 --> 00:18:29,356 The figurehead was inspired by the Robert Burns poem, Tam o' Shanter. 366 00:18:31,891 --> 00:18:35,145 The poem features a rather saucy witch, Nanny, 367 00:18:35,170 --> 00:18:37,895 dressed only in a cutty sark, 368 00:18:37,920 --> 00:18:40,386 or skimpy nightie, to you and me. 369 00:18:40,411 --> 00:18:43,356 And are you going to have real hair like that? 370 00:18:43,381 --> 00:18:46,466 É 371 00:18:46,491 --> 00:18:48,256 What is the original story? 372 00:18:48,281 --> 00:18:51,825 F 373 00:18:51,850 --> 00:18:54,145 F 374 00:18:54,170 --> 00:18:59,466 F 375 00:18:59,491 --> 00:19:02,176 é 376 00:19:02,201 --> 00:19:06,075 F 377 00:19:06,100 --> 00:19:09,356 F 378 00:19:09,381 --> 00:19:12,606 é 379 00:19:15,891 --> 00:19:19,306 Andy's ready to start roughing out the basic outline 380 00:19:19,331 --> 00:19:21,666 and he's offered to let me help. 381 00:19:21,691 --> 00:19:24,945 This calls for a practice run. 382 00:19:24,970 --> 00:19:28,825 £ 383 00:19:28,850 --> 00:19:31,145 F 384 00:19:31,170 --> 00:19:33,466 é 385 00:19:33,491 --> 00:19:35,466 Listen, I am so rubbish at woodwork. 386 00:19:35,491 --> 00:19:37,666 I was only allowed to do it for one year at school. 387 00:19:37,691 --> 00:19:40,246 I got 8/100 and they wouldn't let me do it again after that, 388 00:19:40,271 --> 00:19:41,486 but I will certainly have a go. 389 00:19:41,511 --> 00:19:42,606 Q 390 00:19:42,631 --> 00:19:44,806 F 391 00:19:44,831 --> 00:19:48,016 é 392 00:19:48,041 --> 00:19:50,806 F 393 00:19:50,831 --> 00:19:54,196 é 394 00:19:54,221 --> 00:19:56,376 Why do you do it a bit off the line? 395 00:19:56,401 --> 00:19:58,016 F 396 00:19:58,041 --> 00:19:59,915 F 397 00:19:59,940 --> 00:20:02,606 é 398 00:20:02,631 --> 00:20:03,915 Yeah, yeah. 399 00:20:07,040 --> 00:20:08,496 F 400 00:20:08,521 --> 00:20:09,986 Yeah, I'll have a go. 401 00:20:12,080 --> 00:20:15,446 There is something incredibly satisfying about doing this. 402 00:20:23,601 --> 00:20:29,055 Well, I feel slightly more confident than I did quarter of an hour ago. 403 00:20:29,080 --> 00:20:32,856 Are you ready to unleash me on the real thing? 404 00:20:32,881 --> 00:20:35,656 F 405 00:20:35,681 --> 00:20:38,496 You were slightly thoughtful about that! 406 00:20:38,521 --> 00:20:40,805 É 407 00:20:50,241 --> 00:20:51,626 Is this it or the basis of it? 408 00:20:51,651 --> 00:20:53,265 É 409 00:20:53,290 --> 00:20:54,526 That's incredible. 410 00:20:55,881 --> 00:21:00,086 So far, Andy's created a carving block made up of layers, 411 00:21:00,111 --> 00:21:02,805 or laminates, of wood that have been glued together. 412 00:21:02,830 --> 00:21:04,416 What is this wood? 413 00:21:04,441 --> 00:21:06,805 É 414 00:21:06,830 --> 00:21:09,055 You have to be fussy about where you get the pine from? 415 00:21:09,080 --> 00:21:10,496 F 416 00:21:10,521 --> 00:21:14,185 é 417 00:21:14,210 --> 00:21:16,336 F 418 00:21:16,361 --> 00:21:18,015 F 419 00:21:18,040 --> 00:21:20,696 F 420 00:21:20,721 --> 00:21:23,805 I can see that this is going to be the arm 421 00:21:23,830 --> 00:21:26,576 but where's the rest of it in the wood? 422 00:21:26,601 --> 00:21:29,265 É 423 00:21:29,290 --> 00:21:32,015 F 424 00:21:32,040 --> 00:21:35,166 F 425 00:21:35,191 --> 00:21:36,906 F 426 00:21:36,931 --> 00:21:39,696 é 427 00:21:39,721 --> 00:21:42,616 F 428 00:21:42,641 --> 00:21:45,185 Do you reckon every dockyard down the Thames 429 00:21:45,210 --> 00:21:46,935 would have had its own ship carver? 430 00:21:46,960 --> 00:21:48,446 É 431 00:21:48,471 --> 00:21:50,086 F 432 00:21:51,931 --> 00:21:55,216 It's an honour to be following in the footsteps of those generations 433 00:21:55,241 --> 00:21:56,496 of skilled craftsmen. 434 00:22:00,751 --> 00:22:03,005 Deep breaths. 435 00:22:03,030 --> 00:22:05,185 É 436 00:22:05,210 --> 00:22:07,366 £ 437 00:22:07,391 --> 00:22:09,135 OK. 438 00:22:13,801 --> 00:22:16,616 F 439 00:22:16,641 --> 00:22:18,826 F 440 00:22:18,851 --> 00:22:20,135 OK. 441 00:22:23,080 --> 00:22:27,776 What part of the process is most challenging for you? 442 00:22:27,801 --> 00:22:29,336 É 443 00:22:29,361 --> 00:22:32,055 £ 444 00:22:32,080 --> 00:22:36,466 F 445 00:22:36,491 --> 00:22:39,826 é 446 00:22:39,851 --> 00:22:42,216 F 447 00:22:42,241 --> 00:22:44,366 Grumpy but good-looking. 448 00:22:44,391 --> 00:22:47,336 What do you think the schoolboy Andy 449 00:22:47,361 --> 00:22:50,726 would think about what you're doing now? 450 00:22:50,751 --> 00:22:53,536 É 451 00:22:53,561 --> 00:22:57,255 é 452 00:22:57,280 --> 00:23:00,255 F 453 00:23:02,111 --> 00:23:05,055 It will take Andy another three months of carving, 454 00:23:05,080 --> 00:23:08,826 then a month of careful painting, before Nanny will, at last, 455 00:23:08,851 --> 00:23:13,496 be ready to take pride of place back on the Cutty Sark. 456 00:23:13,521 --> 00:23:15,496 I think there's something quite exhilarating 457 00:23:15,521 --> 00:23:19,696 about watching a skilled craftsmen creating something beautiful 458 00:23:19,721 --> 00:23:21,466 out of raw materials. 459 00:23:21,491 --> 00:23:25,005 But, in the case of Andy and the Cutty Sark, it's very special, 460 00:23:25,030 --> 00:23:26,366 isn't it? 461 00:23:26,391 --> 00:23:30,336 This will be something that millions of people will see for 462 00:23:30,361 --> 00:23:32,175 maybe 100 years. 463 00:23:32,200 --> 00:23:36,646 And when they do, a few of those chisel marks will be mine. 464 00:23:45,160 --> 00:23:46,386 Next... 465 00:23:46,411 --> 00:23:48,386 What's behind all these big doors? 466 00:23:48,411 --> 00:23:50,766 ...I discover how the Thames helps provide us 467 00:23:50,791 --> 00:23:53,356 with fruit all year round. 468 00:23:53,381 --> 00:23:56,236 So they've had their shower, now they have their hair dried. 469 00:23:56,261 --> 00:23:58,876 Well, it's not really hair, but you know what I mean. 470 00:24:08,131 --> 00:24:09,906 All along the Thames, 471 00:24:09,931 --> 00:24:13,156 you'll find evidence of our traditional trades and industries 472 00:24:13,181 --> 00:24:15,515 and our history. 473 00:24:15,540 --> 00:24:18,565 I've come to Kent on the H00 Peninsula, 474 00:24:18,590 --> 00:24:21,356 which is sandwiched between the estuaries of the Thames 475 00:24:21,381 --> 00:24:23,565 and the River Medway. 476 00:24:23,590 --> 00:24:27,435 The peninsula's position marks the entrance to what's always been 477 00:24:27,460 --> 00:24:30,036 the nation's most important trade route, 478 00:24:30,061 --> 00:24:33,746 making it vital to defend against foreign invasion. 479 00:24:36,101 --> 00:24:39,156 As an island nation, the threat of attack on us 480 00:24:39,181 --> 00:24:41,676 from our enemies has usually come from the sea, 481 00:24:41,701 --> 00:24:45,596 and the first conflict we know about that had its mark on Hoo 482 00:24:45,621 --> 00:24:49,515 was the extended period of hostility between the English and French 483 00:24:49,540 --> 00:24:51,315 in the 14th century. 484 00:24:53,660 --> 00:24:58,276 So the locals built fortifications to protect the peninsula. 485 00:24:58,301 --> 00:25:00,716 But fast forward a few hundred years 486 00:25:00,741 --> 00:25:04,026 and Hoo's defences urgently needed an upgrade. 487 00:25:04,051 --> 00:25:07,716 This rather dinky fort is called Slough Fort, 488 00:25:07,741 --> 00:25:13,076 and it was built by a very nervous British government in 1867, 489 00:25:13,101 --> 00:25:16,156 when we were having a row with the French. 490 00:25:16,181 --> 00:25:20,106 Slough was just one of a chain of forts built in the 18605, 491 00:25:20,131 --> 00:25:23,236 when France's developing artillery technology 492 00:25:23,261 --> 00:25:27,716 and expanding navy were putting the willies up the British military. 493 00:25:27,741 --> 00:25:30,596 To defend the Thames trade superhighway, 494 00:25:30,621 --> 00:25:35,276 Slough was kitted out with up-to-the-minute gear. 495 00:25:35,301 --> 00:25:39,356 It sounds a bit mad, but it actually had guns that were, 496 00:25:39,381 --> 00:25:45,156 not like this, but with two huge disappearing carriages. 497 00:25:45,181 --> 00:25:50,236 What that meant was that you would fire the cannon out to sea 498 00:25:50,261 --> 00:25:54,515 and then they would sink into to gun pits. 499 00:25:54,540 --> 00:25:56,106 You would rapidly reload them 500 00:25:56,131 --> 00:25:59,515 and they would come up again and fire again. 501 00:25:59,540 --> 00:26:05,796 They were terrifying really, really big but also incredibly slow. 502 00:26:05,821 --> 00:26:08,356 They didn't stay in fashion for very long at all. 503 00:26:11,181 --> 00:26:13,486 The French threat never materialised, 504 00:26:13,511 --> 00:26:15,106 and by 1914, 505 00:26:15,131 --> 00:26:19,846 Britain and France were allies fighting together against Germany, 506 00:26:19,871 --> 00:26:23,665 and the fort was pressed in to service as a command post. 507 00:26:23,690 --> 00:26:28,395 After the First World War, it fell into disrepair. 508 00:26:28,420 --> 00:26:31,565 It picked up again as a defence structure in the Second World War 509 00:26:31,590 --> 00:26:36,926 but no shot was ever fired here in anger and it became a ruin again. 510 00:26:39,061 --> 00:26:42,496 Thankfully, it's now being restored to remind us all 511 00:26:42,521 --> 00:26:46,496 of the H00 Peninsula's vital role in defending the Thames. 512 00:26:50,420 --> 00:26:54,726 Moving four miles inland, I find a traditional Kentish industry 513 00:26:54,751 --> 00:26:57,956 that's thrived here since the 17th century. 514 00:26:57,981 --> 00:26:59,086 Fruit farming. 515 00:27:01,031 --> 00:27:04,486 Warm air from the Thames Estuary and the River Medway 516 00:27:04,511 --> 00:27:07,956 creates a mild micro-climate perfect for growing, 517 00:27:07,981 --> 00:27:10,886 and it's within easy reach of the capital, too. 518 00:27:10,911 --> 00:27:14,445 So, historically, the fruit could be transported by the river 519 00:27:14,470 --> 00:27:16,645 to London's burgeoning population. 520 00:27:18,440 --> 00:27:21,525 And today, judging by this epic orchard, 521 00:27:21,550 --> 00:27:24,846 the fruit business is still flourishing. 522 00:27:24,871 --> 00:27:28,525 Family firm Goatham's grow one in four of the British apples 523 00:27:28,550 --> 00:27:29,886 eaten in the UK. 524 00:27:32,831 --> 00:27:36,286 Cor, Darren, you look more like an archaeologist than a tree grower, 525 00:27:36,311 --> 00:27:38,645 with all the tech in the back of your car. 526 00:27:38,670 --> 00:27:41,486 Darren's worked in the fruit trade for 32 years. 527 00:27:41,511 --> 00:27:44,806 We use satellite mapping to actually tell us what's in the ground, 528 00:27:44,831 --> 00:27:47,976 so we know how good it is, what kind of tree would be the best 529 00:27:48,001 --> 00:27:50,036 kind of tree to plant on that site. 530 00:27:50,061 --> 00:27:52,956 It also tells us, when we come to feed the trees, 531 00:27:52,981 --> 00:27:55,315 what areas need it, what areas don't. 532 00:27:55,340 --> 00:27:57,926 We've also got soil sensors in the ground, which tells us when 533 00:27:57,951 --> 00:28:01,415 we need to actually irrigate and fertigate, to keep the trees healthy. 534 00:28:01,440 --> 00:28:04,057 Why are the trees so small? 535 00:28:04,082 --> 00:28:07,097 Years ago, trees were much bigger rootstocks, 536 00:28:07,122 --> 00:28:08,817 so they grew very big trees. 537 00:28:08,842 --> 00:28:10,057 Gorgeous, beautiful things. 538 00:28:10,082 --> 00:28:12,486 They were. The problem with that is they grow a lot of wood. 539 00:28:12,511 --> 00:28:14,057 Now, what we're actually trying to do 540 00:28:14,082 --> 00:28:15,897 is maximise the amount of fruit that we grow. 541 00:28:15,922 --> 00:28:17,847 After all, that's the crop we want to pick. 542 00:28:17,872 --> 00:28:20,027 So all those big branches just put energy into growing 543 00:28:20,052 --> 00:28:21,777 themselves rather than the fruit? 544 00:28:21,802 --> 00:28:23,027 Exactly. 545 00:28:23,052 --> 00:28:25,927 By doing it this way, we can prune the tree, to let light in 546 00:28:25,952 --> 00:28:27,847 all the way down the tree, so that all the fruit 547 00:28:27,872 --> 00:28:29,337 colours at the same time, 548 00:28:29,362 --> 00:28:31,927 makes it easier for when we actually come to pick the crop. 549 00:28:31,952 --> 00:28:34,777 It's a far cry from my idea of an orchard, 550 00:28:34,802 --> 00:28:37,616 which let's face it, is probably a bit romantic. 551 00:28:39,511 --> 00:28:43,047 The variety we're looking at now, Gala, is grown all over the world. 552 00:28:43,072 --> 00:28:45,377 So it's not just a variety that we sell, 553 00:28:45,402 --> 00:28:46,897 so we have to be competitive. 554 00:28:49,082 --> 00:28:51,377 Apples used to be a seasonal treat 555 00:28:51,402 --> 00:28:54,307 but now we've got used to having them all year round. 556 00:28:54,332 --> 00:28:57,416 Goatham's have to compete with suppliers from abroad, 557 00:28:57,441 --> 00:29:01,017 so they use the latest technology to make sure the apples 558 00:29:01,042 --> 00:29:05,666 they harvest in autumn stay fresh for months afterwards. 559 00:29:05,691 --> 00:29:07,416 What's behind all these big doors? 560 00:29:07,441 --> 00:29:10,227 Well, obviously we've seen where the fruit comes from in the orchard. 561 00:29:10,252 --> 00:29:11,837 This is where it ends up. 562 00:29:18,362 --> 00:29:20,207 Wow. 563 00:29:20,232 --> 00:29:23,257 How many apples do you reckon there are in here? 564 00:29:23,282 --> 00:29:24,536 Hundreds of thousands. 565 00:29:24,561 --> 00:29:26,207 Couldn't even put a figure on it. 566 00:29:26,232 --> 00:29:28,847 The key thing is, as soon as we get them from the orchard, 567 00:29:28,872 --> 00:29:32,127 get them as cold as we possibly can as quickly as we can. 568 00:29:32,152 --> 00:29:35,616 Most apple varieties we keep at around about half of a degree. 569 00:29:35,641 --> 00:29:38,057 Obviously, that will only keep them for so long. 570 00:29:38,082 --> 00:29:40,697 If you want to keep them for very, very long-term storage, 571 00:29:40,722 --> 00:29:43,127 we have to change the conditions in the store. 572 00:29:43,152 --> 00:29:45,127 So we have to take out the oxygen from the store, 573 00:29:45,152 --> 00:29:47,767 to slow down the respiration of the fruit completely. 574 00:29:50,402 --> 00:29:54,457 This is the total opposite of my childhood experience of apples, 575 00:29:54,482 --> 00:29:58,097 which was about apples in your pockets, in paper bags, 576 00:29:58,122 --> 00:29:59,536 in satchels, 577 00:29:59,561 --> 00:30:01,047 some of them with worms in, 578 00:30:01,072 --> 00:30:03,406 some bruised, some had gone a bit bad, 579 00:30:03,431 --> 00:30:06,047 so you cut the bad bit away with a knife. 580 00:30:06,072 --> 00:30:07,766 Here, they're all perfect. 581 00:30:07,791 --> 00:30:12,416 They're all beautiful and they're all scrutinised technologically, 582 00:30:12,441 --> 00:30:14,107 all along the way. 583 00:30:14,132 --> 00:30:17,107 They're even put to sleep for months like Sleeping Beauty, 584 00:30:17,132 --> 00:30:18,707 and then they're woken up again. 585 00:30:20,212 --> 00:30:24,467 Today, a supermarket has put in an order for 86,000 packs. 586 00:30:26,052 --> 00:30:29,107 The apples need to be sorted, counted and wrapped 587 00:30:29,132 --> 00:30:31,597 and it's nearly all done by technology, of course. 588 00:30:34,072 --> 00:30:38,327 When the apples come out of their fridges, they're brought here. 589 00:30:38,352 --> 00:30:42,327 And you see those massive, green robotic arms. 590 00:30:42,352 --> 00:30:46,967 They're snatched up and then they're dunked down into the water 591 00:30:46,992 --> 00:30:49,457 and then they're put on this conveyor belt 592 00:30:49,482 --> 00:30:53,897 and literally apple-bobbed all the way along here. 593 00:30:53,922 --> 00:30:57,646 It looks like Oxford Circus in the rush hour, doesn't it? 594 00:30:57,671 --> 00:31:01,257 They're all queuing up so they can go up this escalator 595 00:31:01,282 --> 00:31:03,937 because then they're out of the water. 596 00:31:05,202 --> 00:31:07,767 This is where people look at them and decide whether 597 00:31:07,792 --> 00:31:10,577 they're the right colour, the right shape. 598 00:31:10,602 --> 00:31:15,767 And all the apples they don't like go on that tiny little conveyor belt 599 00:31:15,792 --> 00:31:17,967 and are never seen again. 600 00:31:17,992 --> 00:31:23,377 But all the good ones continue along their way till they come to here. 601 00:31:23,402 --> 00:31:26,656 And this is my favourite part of the whole process 602 00:31:26,681 --> 00:31:30,177 because there they stop being a whole crowd of apples 603 00:31:30,202 --> 00:31:32,767 and they're singled out to be individuals. 604 00:31:32,792 --> 00:31:36,127 Each one is put into a little cup 605 00:31:37,482 --> 00:31:40,017 so that it can have its photo taken. 606 00:31:40,042 --> 00:31:42,217 Not just once but 20 times. 607 00:31:43,842 --> 00:31:47,817 Carol, why do you have to take so many photographs of the apples? 608 00:31:47,842 --> 00:31:49,656 Well, simply the reason we take so many photographs 609 00:31:49,681 --> 00:31:53,897 is to actually tell the machinery here where to place the apples. 610 00:31:53,922 --> 00:31:56,507 Making sure that the right coloured apples, the right size of apples 611 00:31:56,532 --> 00:31:57,656 actually go together. 612 00:31:57,681 --> 00:32:00,297 So every time the screen changes, it's stilljust one apple? 613 00:32:00,322 --> 00:32:02,217 One apple, yes. Thank you. 614 00:32:02,242 --> 00:32:04,897 That's not the end of the process, though. 615 00:32:06,072 --> 00:32:09,097 Here, when they've had their photograph taken, 616 00:32:09,122 --> 00:32:14,937 they carry on on their travel before they go down one of these lanes. 617 00:32:14,962 --> 00:32:17,457 There's 36 of these lanes. 618 00:32:17,482 --> 00:32:20,377 And this is where they all get sorted out, 619 00:32:20,402 --> 00:32:24,457 depending on what kind of package that they're going to go in. 620 00:32:24,482 --> 00:32:28,687 As you can see here, this is the great big queue of rosy red apples 621 00:32:28,712 --> 00:32:31,247 that are going to go into the six packs. 622 00:32:31,272 --> 00:32:35,017 But there's a really cute little lane up here. 623 00:32:36,272 --> 00:32:37,606 See these? 624 00:32:38,792 --> 00:32:42,457 These are the tiny apples that go into the children's packs. 625 00:32:43,631 --> 00:32:47,217 Then, when they get to the end, where those numbers are, 626 00:32:47,242 --> 00:32:51,247 they're literally sucked into a vortex of water. 627 00:32:51,272 --> 00:32:54,017 And when they come out of the other side, 628 00:32:54,042 --> 00:32:56,137 they're ready to be put into their packs. 629 00:33:04,402 --> 00:33:07,817 And this is the very final act of the show. 630 00:33:07,842 --> 00:33:11,497 Here is where they're given a final shower. 631 00:33:11,522 --> 00:33:16,297 Then they go all the way along here to this huge hairdryer. 632 00:33:16,322 --> 00:33:19,327 So they've had their shower, now they have their hair dried. 633 00:33:19,352 --> 00:33:21,817 Well, it's not really hair, but you know what I mean. 634 00:33:23,452 --> 00:33:27,656 And then they race along here. And what's happening here, Carol? 635 00:33:27,681 --> 00:33:30,457 Basically we're just putting a real final visual check 636 00:33:30,482 --> 00:33:32,427 just to make sure that all the fruit's absolutely perfect 637 00:33:32,452 --> 00:33:33,887 for when it goes into the packs. 638 00:33:33,912 --> 00:33:36,526 Yeah, yeah. So this is actually the packing machine? 639 00:33:36,551 --> 00:33:39,526 This is actually the packaging machine, yeah. 640 00:33:39,551 --> 00:33:42,523 Wow! All ready to go, ready to go on sale. 641 00:33:50,798 --> 00:33:54,414 Here they all are, boxed and packaged, ready for the shops. 642 00:33:54,439 --> 00:33:58,294 Perfectly grown, perfectly sweet and perfectly perfect. 643 00:34:03,599 --> 00:34:08,733 Thanks to cutting edge tech, the rich, centuries-old Thames-side soil 644 00:34:08,758 --> 00:34:11,374 now gives us English apples all year around. 645 00:34:12,548 --> 00:34:15,773 As a kid, I'd never have believed it was possible. 646 00:34:18,349 --> 00:34:23,523 Next, I get roped into making some of Cutty Sark's 11 miles of rigging. 647 00:34:25,319 --> 00:34:27,523 My Fitbit's going off the scale this morning. 648 00:34:36,635 --> 00:34:39,690 There's no better symbol of the way the Thames keeps our heritage alive 649 00:34:39,715 --> 00:34:41,570 than the Cutty Sark. 650 00:34:43,024 --> 00:34:46,360 Today, her extraordinary 11 miles of rigging 651 00:34:46,385 --> 00:34:49,610 looks exactly as it did in the 19th century. 652 00:34:49,635 --> 00:34:53,330 Thanks to a remarkable business 35 miles downriver. 653 00:34:59,274 --> 00:35:01,410 Just look at the length of that building. 654 00:35:03,235 --> 00:35:06,690 Inside is one of the longest shop floors in the world. 655 00:35:08,545 --> 00:35:13,490 Here in this dockyard is England's last traditional ropery. 656 00:35:13,515 --> 00:35:14,929 It's an enormous place. 657 00:35:14,954 --> 00:35:18,490 Stretches right the way to the end of that alleyway. 658 00:35:18,515 --> 00:35:21,610 And it's been going since the middle of the 18th century. 659 00:35:21,635 --> 00:35:24,690 And still today, there's a small team of people 660 00:35:24,715 --> 00:35:29,570 who use the old Victorian methods and the old Victorian machines 661 00:35:29,595 --> 00:35:33,360 to make rope for a whole bunch of commercial enterprises, 662 00:35:33,385 --> 00:35:37,249 including making the rigging for the Cutty Sark. 663 00:35:40,745 --> 00:35:44,440 The ropery is part of Chatham Historic Dockyard Trust, 664 00:35:44,465 --> 00:35:48,490 where naval warships were once built and maintained. 665 00:35:48,515 --> 00:35:52,210 In its heyday, this place made thousands of miles of rope 666 00:35:52,235 --> 00:35:54,690 and employed hundreds of men. 667 00:35:54,715 --> 00:35:57,640 But today, just three staff are going to guide me 668 00:35:57,665 --> 00:36:00,890 through the process of making rope for the Cutty Sark. 669 00:36:00,915 --> 00:36:03,350 These are amazing looking machines. 670 00:36:05,595 --> 00:36:09,570 It all starts with yarn, which is threaded through these holes 671 00:36:09,595 --> 00:36:11,640 to stop it getting tangled. 672 00:36:11,665 --> 00:36:15,330 And then after it's been through here, what's this called? 673 00:36:15,355 --> 00:36:16,770 It's a forcing tube. 674 00:36:16,795 --> 00:36:19,160 And it does what it says on the tin. Yep. 675 00:36:19,185 --> 00:36:23,210 It forces the threads into these strands. Yep. 676 00:36:23,235 --> 00:36:26,799 A cart will pull the strands the whole length of the workshop, 677 00:36:26,824 --> 00:36:28,440 twisting them as it goes. 678 00:36:28,465 --> 00:36:30,490 So by the time we get to the other end, 679 00:36:30,515 --> 00:36:33,850 we'll have three twisted strands, ready to be made into a rope? 680 00:36:33,875 --> 00:36:34,970 That's correct. 681 00:36:36,435 --> 00:36:37,919 Simple! 682 00:36:37,944 --> 00:36:42,640 How does the bloke at the other end know when to start pulling? 683 00:36:42,665 --> 00:36:44,610 We signal using this bell line. 684 00:36:46,515 --> 00:36:48,490 And it will ring a bell at the very far end. 685 00:36:48,515 --> 00:36:50,640 Are we ready to do it? Yep. 686 00:36:50,665 --> 00:36:52,410 So, that's it. Grab hold. 687 00:36:53,995 --> 00:36:55,610 I can't hear a thing. 688 00:36:55,635 --> 00:36:57,890 But at the other end... 689 00:36:57,915 --> 00:37:00,530 BELL TOLLS 690 00:37:07,274 --> 00:37:08,530 Yes! 691 00:37:17,385 --> 00:37:20,970 This is still very much a working business. 692 00:37:20,995 --> 00:37:24,450 But it's open to the public, too, as a kind of living museum. 693 00:37:25,795 --> 00:37:28,919 I know there's only three of you now. Yeah. 694 00:37:28,944 --> 00:37:30,410 But back in the old days, 695 00:37:30,435 --> 00:37:33,169 there would have been loads of people, wouldn't there? Yeah. 696 00:37:33,194 --> 00:37:38,000 So you're looking at between 150 to 200 men. 697 00:37:38,025 --> 00:37:39,230 So it would be very noisy. 698 00:37:40,755 --> 00:37:42,500 At the other end, 699 00:37:42,525 --> 00:37:45,762 the three strands are taken and attached to a new machine. 700 00:37:46,936 --> 00:37:47,911 Yep! 701 00:37:49,577 --> 00:37:50,962 Ancl back we go. 702 00:37:53,066 --> 00:37:54,762 Look - there's the rope being made. 703 00:37:56,547 --> 00:37:58,121 My Fitbit's going off the scale this morning. 704 00:38:01,297 --> 00:38:02,832 Bosh! 705 00:38:02,857 --> 00:38:07,442 We now have our three-strand rope. 706 00:38:07,467 --> 00:38:09,712 All 280 metres of it. 707 00:38:09,737 --> 00:38:11,192 And a pair of aching feet! 708 00:38:22,467 --> 00:38:25,111 But there's no rest for the wicked. 709 00:38:25,136 --> 00:38:27,082 I'm back in Greenwich... 710 00:38:27,107 --> 00:38:28,161 On deck! 711 00:38:28,186 --> 00:38:31,402 ...to rejoin the crew on board the Cutty Sark. 712 00:38:31,427 --> 00:38:34,181 And see how new rope from the Chatham ropery 713 00:38:34,206 --> 00:38:36,722 is used to maintain her authentic rigging. 714 00:38:40,136 --> 00:38:41,632 Woodsy, what are you up to? 715 00:38:41,657 --> 00:38:45,111 Uh, we're going to splice an eye in the halyard for the in jib. 716 00:38:45,136 --> 00:38:46,722 I don't understand any of those words. 717 00:38:46,747 --> 00:38:47,802 Right, OK. 718 00:38:47,827 --> 00:38:49,632 That's the old one... Yep. 719 00:38:49,657 --> 00:38:51,832 ...which is just a little bit tired now. 720 00:38:51,857 --> 00:38:56,082 So we've got to take that bit out and put a new one in. 721 00:38:56,107 --> 00:38:58,911 So basically, this splicing is an elaborate form of knot 722 00:38:58,936 --> 00:39:00,381 in this particular case? 723 00:39:00,406 --> 00:39:02,261 It is. It's like weaving. 724 00:39:02,286 --> 00:39:04,632 You've got your three strands and all you're doing 725 00:39:04,657 --> 00:39:07,522 is going over and under and over and under and over and under. 726 00:39:07,547 --> 00:39:12,472 There's our splice, with a bit of a barge taper on it, we call it. 727 00:39:12,497 --> 00:39:14,991 So, all right, we're sitting comfortably on the deck doing this, 728 00:39:15,016 --> 00:39:16,882 but do you have to splice up there? 729 00:39:16,907 --> 00:39:18,361 Yes, yes. 730 00:39:18,386 --> 00:39:20,552 Ancl presumably they would have done that at sea? 731 00:39:20,577 --> 00:39:24,241 Yep. We've got stories of clippers like this with the... 732 00:39:24,266 --> 00:39:26,832 They'd have sails blown out of them in storms. 733 00:39:26,857 --> 00:39:30,522 They'd have topmasts and topgallant masts blown out of them 734 00:39:30,547 --> 00:39:33,682 and you'd have seamen aloft, re-splicing it. 735 00:39:33,707 --> 00:39:36,192 Cutty Sark's state-of-the-art rigging 736 00:39:36,217 --> 00:39:39,682 controlled 32,000 square feet of sail. 737 00:39:39,707 --> 00:39:42,911 And that helped her achieve record-breaking speeds 738 00:39:42,936 --> 00:39:44,602 on the Australian wool run. 739 00:39:46,547 --> 00:39:49,522 Today, Chris is manning the ropes. 740 00:39:49,547 --> 00:39:50,962 So what does this little rack do? 741 00:39:50,987 --> 00:39:55,031 So these ones here control the sails that are on this mast here. Yeah. 742 00:39:55,056 --> 00:39:59,492 And if you want to let this rope off here... Yeah. 743 00:39:59,517 --> 00:40:01,031 ...just undo the figures of eights. 744 00:40:02,627 --> 00:40:03,911 That's it. Yep. 745 00:40:03,936 --> 00:40:06,722 And now, if you pull on that with all your might... 746 00:40:13,547 --> 00:40:15,882 If you look behind you, you can see the arms moving. Which one? 747 00:40:15,907 --> 00:40:17,552 Oh, yeah, I can see it. Yeah. 748 00:40:17,577 --> 00:40:20,722 Blimey! Now I know why the verb is "to haul". 749 00:40:20,747 --> 00:40:23,472 It really is hauling, isn't it? 750 00:40:23,497 --> 00:40:25,131 There you go, and you brace around hard there. 751 00:40:25,156 --> 00:40:28,722 Wahey! Blimey, it's heavy, isn't it? Yep! 752 00:40:28,747 --> 00:40:30,322 That's it. Perfect. 753 00:40:32,217 --> 00:40:35,442 Not all the rigging's made from synthetic fibres. 754 00:40:35,467 --> 00:40:38,642 Some of Cutty Sark's ropes are actually steel 755 00:40:38,667 --> 00:40:41,031 - a cutting edge material for the time - 756 00:40:41,056 --> 00:40:43,642 and need a special kind of maintenance. 757 00:40:43,667 --> 00:40:46,832 You may wonder why I've got this full boiler suit on. 758 00:40:46,857 --> 00:40:51,392 Well, it's because that is dripping with tar. 759 00:40:56,747 --> 00:40:58,241 So what do I have to do? 760 00:40:58,266 --> 00:41:01,031 So all of this is steel wire. 761 00:41:01,056 --> 00:41:03,312 And the last thing we want that to do is rust. 762 00:41:03,337 --> 00:41:05,952 So we treat it with the Stockholm tar. 763 00:41:05,977 --> 00:41:10,361 So we literally, as the others are, rag it on. 764 00:41:10,386 --> 00:41:13,642 There we go. And you'll see it go nice and shiny where it is. 765 00:41:13,667 --> 00:41:15,882 My shipmates are young apprentices, 766 00:41:15,907 --> 00:41:18,522 who one day will take up the baton of looking after 767 00:41:18,547 --> 00:41:20,462 this slice of our heritage. 768 00:41:20,487 --> 00:41:21,772 Maddy? 769 00:41:21,797 --> 00:41:24,051 We know each other, don't we? 770 00:41:24,076 --> 00:41:25,692 Yeah, we do. 771 00:41:25,717 --> 00:41:29,662 I gave her an archaeology award when she was a little girl. 772 00:41:29,687 --> 00:41:31,301 I think I was about 13 in York. 773 00:41:32,567 --> 00:41:35,381 And now you've ended up putting oily tar 774 00:41:35,406 --> 00:41:37,381 on the rigging of ships! 775 00:41:37,406 --> 00:41:40,332 I like to think it's still a little bit linked to archaeology. 776 00:41:40,357 --> 00:41:41,692 It's great fun. 777 00:41:43,047 --> 00:41:45,222 What do I do when my rag runs out of oil? 778 00:41:45,247 --> 00:41:48,312 Well, you'd simply apply a little bit more and keep on tarring. 779 00:41:48,337 --> 00:41:51,002 Oh, from my little thing. 780 00:41:51,027 --> 00:41:52,832 I'm not quite sure how you do this. 781 00:41:52,857 --> 00:41:54,161 Right, hang on... 782 00:41:54,186 --> 00:41:57,392 I'm going to leave my rag here. Oh, you do it expertly! 783 00:41:57,417 --> 00:41:59,722 Oh, lovely stuff. 784 00:42:04,747 --> 00:42:07,802 There's a pretty sticky way to end the day. 785 00:42:07,827 --> 00:42:10,882 But having met all the young people who work here 786 00:42:10,907 --> 00:42:13,592 and having seen their dedication, 787 00:42:13,617 --> 00:42:17,392 I've got to say that I'm quite confident that the Cutty Sark 788 00:42:17,417 --> 00:42:20,882 will be in pretty good hands for some years to come yet. 789 00:42:22,617 --> 00:42:26,111 And I'm sure that the Thames will continue to play a role 790 00:42:26,136 --> 00:42:30,082 in helping the best of our past survive and thrive. 791 00:42:37,337 --> 00:42:38,802 Next time... 792 00:42:38,827 --> 00:42:42,802 It's like a floating Battersea power station. 793 00:42:42,827 --> 00:42:45,002 I try the cut and thrust of the market. 794 00:42:45,027 --> 00:42:46,952 You've got to take six at a time, Tony! 795 00:42:46,977 --> 00:42:48,312 He only gave me three! 796 00:42:48,337 --> 00:42:50,722 You'd better stick to that acting game, I tell you. 797 00:42:50,747 --> 00:42:53,122 Meet an aspiring Paralympic rower. 798 00:42:53,147 --> 00:42:54,872 Get set... Go! 799 00:42:56,256 --> 00:42:58,802 Ancl win the oldest man in the yard contest. 800 00:42:58,827 --> 00:43:01,111 How old are you? 72. 801 00:43:01,136 --> 00:43:02,512 I'm 73. 802 00:43:02,537 --> 00:43:04,281 Oh, well, I'll bend down, then! Yeah! 803 00:43:08,386 --> 00:43:11,802 Subtitles by Red Bee Media